Hydraulic Oil Filtration Machine: Improving Oil Purification Productivity

Many industrial machines’ hydraulic systems continue to be the core components of the machines. Even responsible for powering the equipment concerning manufacturing, mining, metallurgy, and countless other sectors. As for the systems primary and most critical, around the gear and hydraulic pumps, the oil must be clean. Unfortunately, while the machinery is operating, the oil is subject to moisture, air, and dirt, all of which range in size and shape, which in turn leads the oil to lower it’s overall value and positively correlate to excessive wear and likely failure around delicate precision components.

To counter achieve the boredom of the mechanical oil filtration systems not needing particular pumps and operating noise, the Hydraulic Oil Filtration Machine developed by Chongqing Yuneng Oil-Filter Manufacturing Co., Ltd. and trusted for sophisticated systems offers machinery which guarantees more dependable oil, along with the machinery’s lifetime, while also being nearly maintenance free, all of which are subject to low operating and ownership because of the noise free systems.

Part 1: Overview of Yuneng and its Filtration Technology  

Chongqing Yuneng Oil-Filter Manufacturing Co., Ltd. has been in the business of industrial oil purification for many decades. They manufacture transformer oil purifiers, turbine oil filter systems, vacuum dehydrators, and hydraulic oil purifiers.  

The ZJC Series hydraulic oil filtration machine, perhaps the most versatile and dependable among all, has the capability to purify hydraulic oil, gear oil, compressor oil, and similar industrial lubricants. It uncovers the original conditions of oil by removing water, gas, solid impurities, and the by-products of oxidation.  

For Yuneng, the oil purification process effectiveness depends on the combination of the use of heat, vacuum, and multi-stage filtration. This combination is effective for both maintenance and onsite oil regeneration.  

Part 2: Mechanism of Operation for the Hydraulic Oil Filtration Machine

The hydraulic oil filtration machine from Yuneng uses advanced technology that allows for the purification of materials in multiple stages. It simultaneously processes oil of different types and works in separating different types of contaminants simultaneously.

1. Pre-Filtration and Heating: The oil goes through the heating system, which lowers the oil’s viscosity for easier separating of water and impurities. During this tim,e coarse filters protect downstream components by removing large particles.
2. Degassing and Vacuum Dehydration: The oil that goes through the heating system gets put in a vacuum chamber that operates at -0.07 and -0.09 MPa. During this time, the oil forms a thin film and rapidly vaporizes. With the help of the vacuum chamber, the oil is also able to separate gases and moisture.
3. Filtration for Precision: The oil that goes through the system is first evaporated and then cooled down in a compressor. The evaporated water is discharged while the non-condensable gases are removed to reduce the chance of contamination.

As the system processes oil, the Yuneng’s hydraulic oil system is able to produce and output oil with moisture content as low as 50 ppm. This makes the oil exceed industrial cleanliness standards.

Part 3. Technical features and highlights

Some of the specs regarding the ZJC Series Hydraulic Oil Filtration Machine are as follows.

• Flow rate: 30-200 L/min (can be tailored)
• Oil viscosity: ≤ 320 mm²/s
• Vacuum: −0.07 to −0.09 MPa
• Filtration: ≤ 3 µm
• Final moisture content: ≤ 50 ppm
• Adjustable operating temperature: 45 – 65 °C

Design Characteristics:

• Sophisticated multi-stage filters with magnetic and precision filters.
• Economy with automatic control of temperature.
• Easy to maintain and transport due to small and modular.
• Suitable for high-capacity industrial surroundings due to continuous operation.
• Durable and long-lasting due to stainless-steel.

All these help prove the Yuneng’s hydraulic oil filtration system is highly valuable for industrial clients requiring reliable oil treatment equipment.

Part 4: Advantages of Using Hydraulic Oil Filtration Machine from Yuneng

• Comprehensive Purification Performance: Yuneng units improve oil quality through removing solid dirt, dissolved water, air, light hydrocarbons oil, and thus oil clarity, lubricating, dielectric, and strength are greatly improved.
• Extended Oil and Equipment Life: Oxidation, oil and valve wear, and valve sticking are minimized due to cleaner oil, thus extending the service life of oil and hydraulic equipment.
• Operational Reliability: Filtration of hydraulic oil can be performed while machines are running, and thus there is little to no production lost and no need for maintenance.  
• Environmental and Cost Benefits: Yuneng oil purifier promotes the reuse of hydraulic oil, which helps reduce oil and waste materials. Reduced waste and lower operational costs improve environmental sustainability.
• Adaptability Across Industries: This also helps to improve power plants, the chemical industry, steel, and marine engineering, along with the oil and heavy machinery maintenance workshops.

Part 5:  What to Think About Before Buying

Hydraulic oil purifiers should be chosen with necessary features to align with an organization’s operation. Consider the following which will help to simplify the selection of the purifier:

• Oil volume and flow rate needs: Select the right model (such as 50 L/min or 100 L/min) according to the oil volume, hydraulic oil capacity, and time set for maintenance.
• Oil viscosity: Ensure the oil type used does not exceed the viscosity of 320 mm²/s
• Contamination Level: Heavily degraded or oxidized oils may need pre-treatment or multiple filtration for cycles.
• Power Supply and Installation Conditions: Check alignment with your electrical standards and available physical footprint on your floor (generally 380 V, 50 Hz).
• Maintenance and Spare Parts: Timely replacement of the filter elements and vacuum pump maintenance is paramount for sustained performance.
• After Sales Service: Opt for a vendor with remote troubleshooting, technical assistance, and spare part availability.

Assessment of these parameters ensures the user achieves the maximum efficiency and economic benefits from the Yuneng oil filtration machine.

Part 6: Applications and Industrial Benefits

The Yuneng hydraulic oil filtration machine is beneficial in different fields as:  

1. Metallurgy – It removes moisture and fine particles from hydraulic systems within the rolling mill and forging press hydraulic systems.  
2. Power generation – It disinfects lubrication oils and turbine oils within the power plants, and keeps lubrication oils within power plants at a high dielectric strength.  
3. Mining and construction – It regenerates the hydraulic oils within the excavators, loaders, and drilling machines.  
4. Manufacturing and transportation – It keeps hydraulic systems for precise control systems operational within their optimal range.  

Having clean oil translates to less downtime, improved energy use, less frequent servicing, and a lower overall cost.

Last Words

In addition to its hydraulic oil filtration machine’s advantages of efficient vacuum dehydration, multi-stage filtration, and economical energy, Yuneng also manages exceptional oil purity and performance at an attractive price point. These marry to create a unique oil filtration and dehydrating machine. Designed with practicality and cost-effectiveness in mind, Yuneng also prioritizes reliability. Yuneng’s machine is thus versatile to use in any industry.  

Purchasing Yuneng’s oil purifier is not just a filtration system for the company expense, it is also a useful investment for all acquisition maintenance, because Yuneng will also guarantee fundamental growing industrial filtration sustainability and prolonged operation filtration reliability all while meeting eco-friendly stipulations.